Training - Corrugated NVQs

Corrugated S/NVQs > Level 2
Print & Graphic Communication NTO - Fibreboard Manufacture & Conversion Units

FB453
Contribute to the fibre board conversion process

FB453.6 Contribute to the running of the closing process

You must show that you:

1	Assist in the safe start up and shut down of the process
2	Contribute to the running of the closing processes so that: They run at the required speed They run safely and efficiently
3	Effectively communicate during the process so that production faults which could result in: Unacceptable variation in gluing, stitching or taping position Inadequate glue or tape coverage Inadequate number of stitches Marking or distortion to the product can be identified and actioned promptly
4	Assist in correcting faults
5	Promptly report faults that you cannot rectify
6	Follow the correct procedure for the removal of waste
7	Stack work safely using the approved method
8	Assist in the preparation of product for transit
9	Where required accurately record production and quality assurance details

You must understand:

K1	Your company's quality standards
K2	Your company's production efficiencies
K3	The principles of gluing, stitching and taping
K4	How to synchronise the relevant units
K5	The risks associated with running machinery and how to avoid them
K6	When gluing jets, stitching tools and taping appliances need replacing
K7	The common closing faults, what causes them and how to correct them
K8	What other faults may occur during production
K9	How to recognise when you should correct faults and when you should ask for help
K10	To whom you must report faults
K11	The procedures for the removal of waste
K12	What production and quality assurance records you are required to keep
K13	The safe lifting and handling techniques
K14	The Company's identification and labelling systems

Performance evidence

You must show that you can contribute to the running of the closing processes consistently over a period of time.

Your evidence must show that:

R1	You contribute to the checking of samples against your company quality standards and job details for: The position of glue points, stitching and taping Sufficient gluing, stitching and taping is in place
R2	You identify and report the following types of faults: Damage to output Output out of specification Re-occurring process faults Process faults which need others expertise to rectify
R3	You stack produced safely following the prescribed method
R4	Produced work is correctly identified and protected following the Company's standard
R5	You can complete your Company's procedures for maintaining production and quality assurance records