Training - Corrugated NVQs

Corrugated S/NVQs > Level 2
Print & Graphic Communication NTO - Fibreboard Manufacture & Conversion Units

FB452
Contribute to the fibre board manufacturing process

FB452.4 Contribute to the running of the dry end process

You must show that you:

1	Assist in the safe start up and shut down of the process
2	Contribute to the running of the dry end process so that: It runs at the required speed It runs safely and efficiently
3	Effectively communicate to other members of the team faults which could result in: Incorrect positioning of slits and scores Incorrect positioning of knife chop Misalignment of trimmed fibreboard Marking or damage to the product Incorrect shingle of fibreboard Malformation of stacks Can be identified and actioned promptly
4	Assist in correcting faults within your area of responsibility
5	Promptly report faults that you cannot rectify
6	Follow the correct procedure for the removal of waste
7	Stack work safely using the approved methods
8	Where required accurately record production and quality assurance details
9	Assist in the preparation of product for transit

You must understand:

K1	Your company's quality standards
K2	Your company's production efficiencies
K3	The principles of slitting/scoring and cutting fibreboard
K4	The risks associated with running machinery and how to avoid them
K5	The emergency shut down procedures
K6	The common dry end production faults, what causes them and how to avoid them
K7	What other faults may occur in fibreboard production
K8	How to recognise when you should correct faults and when you should ask for help
K9	To whom you must report faults
K10	The procedures for the removal of waste
K11	What production and quality assurance records you are required to keep
K12	The safe lifting and handling techniques
K13	The Company's identification and labelling systems

Performance evidence

You must show that you can contribute to the running of the dry end process consistently over a period of time.

Your evidence must show that:

R1	You contribute to the checking of fibreboard against your company's quality standards and job details for: Correct position of slits, scores, knife cuts - provide production samples Confirmation of material and flute types over a minimum of 4 different grammages
R2	You identify and report the following types of faults: Damage to output Re-occurring process faults Process faults which require others expertise to rectify
R3	You stack produced work safely following the prescribed methods
R4	Produced work is correctly identified and protected following the Company's quality standards
R5	You can complete your Company's procedures for maintaining production and quality assurance records