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Corrugated
S/NVQs > Level
3
Print & Graphic
Communication NTO - Fibreboard Manufacture & Conversion Units
FB451
Control fibreboard conversion processes
FB451.1
Run conversion processes
You
must show that you:
| 1 |
Start
up and shut down the processes safely and correctly |
| 2 |
Run
the conversion processes:
- At
the required speed
- Safely and efficiently
|
| 3 |
Keep
up the supply of materials throughout the run |
| 4 |
Accurately
identify production faults which result in:
- Unacceptable
variation in cut size or position of creases, print, stitching
or gluing
- Marking
damage or distortion to the product
|
| 5 |
Regularly
check that quality standards are met |
| 6 |
Correct
faults which it is your job to remedy |
| 7 |
Promptly
report any faults which it is not your job to correct
|
| 8 |
Follow
the correct procedure for the removal of waste |
| 9 |
Accurately
record production and quality assurance details |
| 10 |
Stack
work safely using the approved method |
| 11 |
Prepare product for transit |
You
must understand:
| K1 |
Your
company's quality standards
|
| K2 |
Your
company's production efficiencies |
| K3 |
The
principles of cutting, creasing, printing and closing |
| K4 |
The risk associated with running machines and how to avoid them |
| K5 |
How
to synchronise the relevant units |
| K6 |
The
emergency shut down procedures |
| K7 |
When
formes, print stereos, creasing tools need replacing |
| K8 |
The
common cutting, creasing, print and closing faults, what causes
them and how to correct them |
| K9 |
What
other faults may occur during production |
| K10 |
How
to recognise when you should correct faults and when you should
ask for help |
| K11 |
To
whom you report faults |
| K12 |
The
procedures for the removal of waste from your machine |
| K13 |
What
production and quality assurance records you are required to
keep |
| K14 |
What
the safe lifting and handling techniques are |
| K15 |
The
Company's identification and labelling systems |
Performance evidence
You
must show that you can run conversion processes consistently, over
a period of time.
Your evidence must show that:
| R1 |
You check the quality of samples against
your company's quality standards for:
- The
position of cuts, creases, print, stitching and gluing
- The cuts and creases are clean
- The print is correct shade
- The stitching and gluing is correct
|
| R2 |
You identify and report the following types of
faults:
- Damage
to output
- Output out of specification
- Recurring process faults
- Process faults which require others expertise to rectify
|
| R3 |
You
stack produced work safely following the prescribed method:
- Produced
work is correctly identified and protected following
the Company's quality standard
|
| R4 |
You can complete your Company's procedures for maintaining
production and quality assurance records |
>Return
to level 3
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