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Corrugated
S/NVQs > Level
3
Print & Graphic
Communication NTO - Fibreboard Manufacture & Conversion Units
FB451
Control fibreboard conversion processes
FB451.1
Make conversion processes ready for production
You
must show that you:
| 1 |
Check
that you have all the details required for the job |
| 2 |
Check
that you have enough materials of the right type for the job |
| 3 |
Promptly
report to your manager, if the material provided is not correct
or sufficient |
| 4 |
Check
that your work area is safe and ready for production |
| 5 |
Correctly
load materials |
| 6 |
Check
that cutting formes/printing plates/inks/stitching wire and
adhesives matches the job details |
| 7 |
Make
the conversion processes ready to run efficiently and safely
so that:
- Material
is fed squarely into the machine
- The
position of cuts, creases and print is correct
- The
position of glue points and stitching is correct
- Finished
products are within variations allowed by your company
- The
process runs at the required speed
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| 8 |
Produce
a sample from the machine and check that it matches the required
standards |
| 9 |
Make
adjustments when standards are not met |
| 10 |
Report
promptly to your manager if the standards cannot be met |
You
must understand:
| K1 |
The
principles of cutting, creasing, printing and closing process
|
| K2 |
The
sequence of set up task for required finish |
| K3 |
How
to synchronise the relevant units |
| K4 |
The
types of formes, creasing tools, printing plates, inks, adhesives
and stitching wire |
| K5 |
Ink
viscosity |
| K6 |
The
principles of glue tack adhesion |
| K7 |
The
risks associated with making ready conversion processes and
how to avoid them |
| K8 |
What
the common printing, cutting, creasing, stitching and gluing
faults are, what causes them and how to prevent them |
| K9 |
The
emergency shut down procedures |
Performance evidence
You must show that you can make ready the following processes, which
are printing, slotting, creasing, die-cutting and closing consistently
over a period of time.
Your evidence must show:
| R1 |
Obtain
the following materials:
- Fibreboard
sheets
- Inks
- Plates
- Formes
- Glues
- Stitching
Wire
- Tape
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| R2 |
You can confirm that the processes are ready for
production by:
- Visual
examination
- Test run
- Checking the control settings
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| R3 |
You check the quality of samples against your company's
quality standards for:
- The
position of cuts, creases, print, stitching and gluing
- The cuts and creases are clean
- The print is correct shade
- The stitching and gluing process covers the manufacturer's
joint
- The stitches are fully clenched
- The tape covers the manufacturer's
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to level 3
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